Pilot R&D Sealer

Rychiger AG

Category: Filling and Sealing Machines

Sealer for Research & Development and industrial pilot trials as well as for product sampling

Sealing ToolsThe Rychiger Pilot R&D Sealer exactly reproduces all sealing process parameters and characteristics of a industrial production machine. All obtained results can be up-scaled and are transferable into other industrial production systems.

The specially designed sealing system achieves high pressure, short dwell times and tooling temperature up to 350° C. This results in highest seal integrity and best peel characteristics.

Rychiger Pilot R&D Sealer

Ring Material

  • Aluminum
  • Tin
  • Tin Free Steel
  • Steel lacquered

Container Material

  • Plastic retortable multilayer
  • Plastic monolayer
  • Aluminium lacquered
  • Aluminium PP coated
  • Steel lacquered / coated
  • Composite heatsealable

Membrane Material

  • Plastic (multilayer-film)
  • Aluminium lacquered
  • Aluminium PP coated
  • Paper laminated foil

Important Characteristics

  • Seal pressure, -time and -temperature are adjustable to allow testing a wide range of sealing configurations and parameters.
  • User friendly touch screen for all settings, monitoring and scientific recording of all sealing process parameters.
  • Exact reproduction of sealing parameters and characteristics for up-scaling to industrial production machines without a full second qualification process.
  • The mechanically driven sealing system achieves precisely defined sealing forces from 200N up to 30 000N over the full dwell time and with 100% repeatability.
  • Sealing time adjustable from a very short 0,1s up to 180s.
  • Rychiger sealing system for sealing temperatures up to 350°C for top and/or bottom tooling.

Pilot R&D Sealer DiagramPilot R&D Sealer Diagram

Technical Data

    
Max. Dimensions
[mm]

Weight*
[kg]		 Electrical SupplyProcess Air Cooling Water
Container Ø 10-Ø 170
Height 150		˜ 5003 × 400V/50Hz
3 × 460V/60Hz
approx. 6kW		min. 5 bar,
˜ 10 l/min		˜ 2 l/min
Ends up to Ø 153,5 (603)    


* The total weight depends on the layout configuration

Standard Equipment

  • Touch screen operation panel
  • Manual loading
  • Rychiger sealing system with sealing tool heating for top and/or bottom.
  • Controls on all important functions
  • Inbuilt electrical cabinet
  • Rigid machine frame

Options

  • Lid material reel unwind and feeding system
  • Lid punching system in the sealing station
  • Inside lid cutting technology
  • Print register control on roll-stock infeed
  • Evacuation of headspace
  • Gas or steam flush

Products

Products